Life Sciences & Healthcare
Case Study

Revolutionizing Healthcare Packaging with Sustainable Solutions - Sydney

Revolutionizing Healthcare Packaging with Sustainable Solutions

CLIENT BACKGROUND

A global leader in natural health products sought to deliver high-quality supplements while reinforcing their commitment to sustainability and environmental responsibility. As part of their ongoing ESG reporting initiatives, they aimed to replace wool liners in their packaging with a more innovative, eco-friendly solution that would enhance supply chain efficiency and align with their sustainability goals.

CLIENT REQUIREMENTS

The company aimed to transition to a fully paper-based, recyclable packaging solution without compromising operational efficiency. Key challenges included:

  • Sustainability Goals – Adopting a 100% recyclable packaging format to strengthen ESG credentials.
  • Cold Chain Compliance – Ensuring packaging met stringent cold chain requirements for product integrity.
  • Operational Efficiency – Reducing packing and processing time to optimize workflows.
  • Storage & Logistics – Minimizing warehouse space required for packaging materials.

To meet these objectives, they needed a custom solution that delivered on sustainability, functionality, and performance.

THERMOGARD SOLUTION

After a collaborative design session to explore the client’s long-term vision and operational needs, Thermogard engineered a fully kerbside-recyclable, one-piece paper liner with a transport-friendly structure and fold-over flap. This custom solution offered:

  • 100% Kerbside Recyclability – Supporting the client's ESG targets and sustainability goals.
  • Responsibly Sourced Materials – Produced using FSC-certified paper from renewable sources, reinforcing sustainable supply chain practices.
  • Space Efficient Design – Enabling quick, efficient packing and reducing labor input.
  • Enhanced Cold Chain Performance – Surpassing industry standards for product protection.
  • Optimized Storage & Logistics – Cutting down warehouse space needs and boosting supply chain efficiency.
END RESULT

By adopting this innovative packaging solution, the client achieved substantial gains:

  • Reduced Packing & Processing Time – Streamlined operations and cut labor costs.
  • Enhanced Product Protection – Maintained integrity throughout the cold chain.
  • Optimized Storage & Distribution – Improved logistics with reduced warehouse footprint.
  • Elevated Sustainability Profile – Strengthened their environmental credentials and ESG performance.

This successful implementation has allowed the company to set a new benchmark for sustainable packaging in healthcare, improving both operational efficiency and environmental impact.

Product Shipped
Pharmaceutical Products
Insulation used
Honeycomb Paper Pouch
Coolant used
500g gel packs
Temperature profile validated for
26°C
Temperature parameters
2-15°C
Duration achieved
23 hours
Region
Australia
Number of locations
8

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